144 MHz Power Amplifier

Finally my 144 MHZ QRO amplifier is ready. Based upon PCB of F1JRD and a BLF578 of NXP.  The PA is capable of making > 800W but due to antenna limitations it can only run at about 400 Watt.

Amplifier in test setup

 

Multifunctional display: show temperature at 4 spots

 

Power supply is a HP 50V / 60A unit originally used in a server, this is mounted with an auxiliary power supply (12V) on the bottom of the cabinet.

Top view of bottom half: PS and 50V relay

 

Some extra hardware is added to generate all voltages like a 50V–>28 Volt regulator. A high power relay is used to switch the 50V for the PA module.

The RF deck is mounted in the top half of the unit and contains the liquid cooled BLF578 pallet.

Module mounted on alu watercooling

 

Output relay and measurement coupler

 

The liquid (water) is fed into the PA at the backside of the unit.

Water in- and output

 

SAM_0504

Here is also the 230V connection for the water pump, it will turn on directly when the PA is switched on through the main switch.

The RF deck contains two relays for in- and output switching, a home made measurement coupler (design from W1GHZ) with a pair of AD8307 log converters, a DC current meter (based up ACS713) and a homemade controller board (Arduino compatible).

Arduino controller + switch circuits

 

SAM_0499

To comply with the regulations, a high power low pass filter was added externally. Design can be found here, I slightly modified the lumped elements to have a better insertion loss.

2013-11-10 17.16.04
SSPA at work with liquid cooling aid.